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HELP FINDING ATRACTIVE BOLT CAPS?  

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Dave Pressler
(@dave-pressler)
Active Member
Joined: 14 years ago
Posts: 7
18/12/2007 4:19 am  

Restoring my knock-off lounger, going well.
I can't locate nice bolt caps. I grabbed this pic of a chair that had some good ones and then the shot of my chair in need.
Hopefully someone will have a good resource.



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HP
 HP
(@hp)
Illustrious Member
Joined: 14 years ago
Posts: 636
18/12/2007 7:45 am  

.
I would try cuttings some small lengths of threaded rod (booker rod) and using some brass allen "screws" (top left in the link below) on either side of the rod....you'd need 16 in all. Just wonder around the fittings aisle of the hardware store and you should find some, ask for a length of rod to suit.
If you sand off the protective coat the brass will oxidise nicely and be much less gaudy, tighten them buy using two allen keys on either side.


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Big Television Man
(@big-television-man)
Famed Member
Joined: 14 years ago
Posts: 388
18/12/2007 7:49 am  

There isn't any chance that
those bolt heads could be counter sunk into the wood of the frame and then covered with a rounded over or flush wooden plug, versus just a cap on top of the bolt head? The frame from the photo doesn't look thick enough in the photo, but tough to tell.


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HP
 HP
(@hp)
Illustrious Member
Joined: 14 years ago
Posts: 636
18/12/2007 7:49 am  

ask fo a small pack of fibre ...
ask fo a small pack of fibre washers too.
I don't know how the Herman Miller arms are attached, I just woke up and am making this up as I go along, actually I think I'm babbling.


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HP
 HP
(@hp)
Illustrious Member
Joined: 14 years ago
Posts: 636
18/12/2007 7:52 am  

.
back to bed


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moto modernist
(@moto-modernist)
Eminent Member
Joined: 14 years ago
Posts: 39
18/12/2007 3:29 pm  

suggestion
HP's idea sounds fine. However I would be concerned that the body's of the socket head things might touch and lock out before some tightness was achieved. This would be due to the fact that the thickness of the wood ( and I use the term 'wood' as loosely as one can imagine, this looks like a case of sticky-backed plastic on chipboard ! ) is too thin. Off course the body's could be reduced in length but too much reduction might result in stripping the internal thread on tightening.
Perhaps a much simpler and straightforward swap for those crayzee hex-headers could be a coach-bolt ( a dome headed end with no slot or hex ) or a button head hex socket screw ( domed head with a hex socket for allen key ) which are available in stainless steel.
Or, just countersink the outer face for a flushed out engineered look with c'sunk screws.
Don't fight with it. It's never gonna be a dead ringer for an Eames. Let it develop it's own character.


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SDR
 SDR
(@sdr)
Illustrious Member
Joined: 14 years ago
Posts: 6462
18/12/2007 9:48 pm  

The Eames
lounger accomplishes these connections without visible fasteners (on the outside, at least).
I would counsel against countersinking anything into 1/2" thick plywood; the material is thin enough already.
Another solution besides the ones above would be acorn nuts with matching washers. A little bulkier than carriage bolts but more finished than carriage bolts
and more readily available perhaps than flat-head or truss-head allen furniture bolts.


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